It is crucial to ensure that your items reach your consumer without damage, regardless of the size of your company or the activity level of your warehouse, where you ship them from. Having the appropriate Cardboard Handle Boxes on hand can be the deciding factor in determining whether a delivery is successful or whether a customer is left dissatisfied. Whether your company sells baked products, cooked meals, or items, selecting the appropriate cardboard boxes for shipping can be a challenging and time-consuming endeavour. Continue reading to gain an understanding of the various applications for the various forms of corrugated cardboard.

What Is A Cardboard Made Of Cardboard Handle Boxes?

The durable packaging material known as corrugated cardboard, which may also be referred to as corrugated fiberboard or simply as corrugated, is created by stacking three layers of kraft paper. It gets its name from the internal layer of wavy paper, which is also known as the corrugated medium and is responsible for the resilience that cardboard possesses. In the course of production, the inner sheet will go through a process called corrugation, which will result in the formation of flutes or rigid folds in the paper. After that, the sheets of corrugated media are pasted between two sheets of kraft paper to create the external liners of the container. Corrugated cardboard is significantly more durable than standard cardboard since it is constructed with three separate layers.

What Is A Box Made Of Corrugated Paper?

Sheets of corrugated cardboard are used in the construction of corrugated shipping boxes. To make cartons of varying sizes and contours, stacks of corrugated fiberboard are trimmed, scored, and folded before being assembled. For an even higher degree of stability, glue is added to the folds and corners of the object.

The Many Advantages Of Using Cardboard Handle Boxes

The ridged flutes of corrugated paper are designed to carry a significant amount of weight, and they do this by being sandwiched between two sheets of cardboard. Not only is this useful for transporting items, but it is also an essential component in the structure of Custom Mailer Boxes and corrugated cardboard takeout containers, where it helps to sustain the weight of the food inside.

The construction of this cardboard fluting plays an important part, not only in the protection of products during transportation but also in the prevention of damage. These flutes, which form curving arches, give the boards durability and the ability to withstand pressure applied from any direction. In the case that there is a dramatic shift in temperature, the empty space that is situated between the flutes and underneath the arches serves not only as padding but also as insulation.

Chart Of Corrugated Flute Material

Consult our chart of corrugated flutes to become familiar with the following typical varieties of corrugated board used in shipping and packaging:

Varieties Of Corrugated Cardboard And Their Uses

At least one liner and at least one layer of corrugated fluting are present in every single piece of corrugated cardboard. There are a variety of various varieties that can be made by combining lining and fluting in a variety of different layers.

Board With A Single Facing

A liner layer and a corrugated layer are the only two layers that are present in single face cardboard. Although it does not have the same level of durability as the other varieties of corrugated cardboard, it is frequently utilised on the interior of custom mailer boxes to provide additional cushioning.

  • The order of the layers is as follows: fluting, lining
  • Applications: for use within packaging
  • Board with a Single Wall

The most prevalent type of corrugated fiberboard is a type of cardboard called single wall cardboard. If someone mentions corrugated cardboard, they are almost always referring to this particular style. It is constructed with two liners on the outside and a layer of corrugated medium in the centre.

  • Liner, fluting, and liner are the order of the layers.
  • Uses: packaging for shipments
  • Board with Two Separate Walls

Because it is constructed with two layers of corrugated fluting and three liners, double-walled cardboard is exceptionally resilient.

The Following Is The Order Of The Layers:

  • lining, fluting, lining, fluting, lining
  • Industrial cartons are one of many uses.
  • Board With Three Walls

It is possible to utilise triple-walled cardboard in place of wooden crates because of its superior strength. This corrugated cardboard features three layers of fluting, making it a solid option for shipping chemicals and other commodities that require special care.

The following is the order of the layers: lining, fluting, lining, fluting, lining, lining, fluting, lining

Crates for shipping, containers for chemical storage and other uses

The Different Sizes Of Corrugated Flute

The letters A, B, C, E, and F are used to denote the five distinct types of cardboard handle boxes. The C flute is the type of corrugation that is utilised the most, accounting for 80 percent of all boards and boxes. The alphabetical names of the flutes are not based on the sizes of cardboard handle boxes as one might expect, but rather on the chronological order in which the flutes were first developed.

Please note that these measurements are only estimates. The size of the corrugated flutes that are produced by manufacturers can vary just a little bit.

A Cardboard Of A Flute

Cardboard of type A has superior qualities in terms of compression and cushioning, in addition to having outstanding stacking strength. It is excellent for packaging fragile things and providing insulation, and it is frequently used to give boxes the structural strength necessary to secure shipments while they are in transit.

  • There are 36 flutes for every linear foot.
  • Height of the Flute: 1/8″
  • Cardboard of the B Flute

Cardboard of type B offers exceptional resilience to being crushed and punctured and provides an excellent printing surface. This cardboard is frequently utilised for the production of components of the inside packaging, such as cushions and partitions.

49 is the number of flutes per linear foot.

Height of the Flute: 1/8″

A Flute Competes Against B Flute

Corrugated cardboard with a B flute is around 10-13 percent more fluted per linear foot than corrugated cardboard with an A flute. Additionally, B flute corrugated cardboard is approximately half as tall as corrugated cardboard with an A flute. The A flute is superior in terms of cushioning, whilst the B flute is superior in terms of stability.

Cardboard Of A C Flute

The printing surface quality is excellent on type C cardboard. In addition to that, it exhibits compression characteristics and is resistant to being crushed. The most popular applications for this material are shipping boxes and the securing of glass, furniture, food, and other items.

Height Of The Flute: 11/64 Of An Inch B Flute Vs. C Flute

C flute corrugated cardboard is somewhat taller than B flute corrugated cardboard, and it has 5-8 less flutes per linear foot, giving it better cushioning capabilities to absorb impact while in transit. This is the primary difference between the two types of corrugated cardboard.

Cardboard Of An E Flute

The thin construction of type E cardboard helps to minimise the amount of space required for storage. It is exceptionally resistant to being crushed and offers a superior printing surface. Displays, pizza boxes, ballot boxes, and the packaging of consumer items such as glass, ceramics, and cosmetics are all frequent applications for this material.

The number of flutes per linear foot is ninety.

Height Of The Flute: 1/16″ B Flute Vs E Flute

When compared to corrugated cardboard with a B flute, corrugated cardboard with an E flute has almost twice as many flutes per linear foot despite having only half the thickness. Due to the fact that it is constructed in a thin manner, it requires less room for internal packaging and is able to pass through printing machines with relative ease. Because of its increased thickness, the B flute board is more robust than its more slender version, which enables it to carry larger objects and give additional cushioning while in transportation.

Cardboard Of An F-Flute

The printing surface of type F cardboard is exceptional, and the material is quite resistant to being crushed. Because of its thin design, it is possible to make boxes that are more rigid while using less fibre. It is frequently used in the production of clamshell containers for fast food as well as packaging for consumer goods including as makeup, jewellery, and footwear.

128 Flutes are equal to one linear foot.

The flute. Measured in one-thirtieths of an inch.

E Flute As Opposed To F Flute

Corrugated board with a F flute is about half the size of E flute cardboard but has 35–40 more flutes per linear foot than E flute cardboard does. Both types of corrugated board are extremely thin. F flute paper is easier to fold than E flute paper, despite the fact that it is slightly thicker than regular paper. This makes it an excellent choice for printing machines.

Recycling Of Cardboard Using Corrugations

Every time they receive a delivery of food and supplies, restaurants, grocery stores, and convenience stores add more corrugated cardboard to their inventory. The quantity of cardboard used quickly mounts up over the course of some time. The majority of businesses work with a local garbage disposal firm that collects and recycles the old corrugated containers in order to dispose of corrugated cardboard in the most effective manner possible. This allows the corrugated cardboard to be reused and recycled.

In order to get the cardboard ready for recycling, all of the packing materials need to be taken out of the boxes, and the custom mailer boxes need to be flattened. Because grease stains prevent cardboard from being recycled, any parts of the box that have been contaminated must be removed before recycling. Due to the fact that they are separated out throughout the recycling process, tape and labels can be left in their original locations. Using a cardboard baler helps conserve space in warehouses and industrial areas that create huge volumes of OCC. This is because the baler compacts the cardboard.

When it comes to shipping or packaging products, corrugated cardboard is the material of choice for anyone. With your newfound knowledge of the many varieties of corrugated fiberboard boxes and the various widths of fluting, you are now in a position to select the type of corrugated cardboard that is optimal for your company.

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